Custom Parts Gallery
Amalco is a leading manufacturer of deep drawn and hydroformed metal parts for the aerospace, communications, industrial, lighting, medical, military, and nuclear sectors. Our expert machinists prepare every part in advance of the forming process to ensure that the results are free from tears, cracks, voids and imperfections. With 100 years of experience, we're known for manufacturing zero-defect products.
To get a sense of our capabilities, browse through the examples below. These examples represent single- and multiple-step processes. You'll also see examples of our secondary operations, such as dip brazing, anodizing, iriditing, CNC machining, heat treating, piercing, blanking, forming, Heliarc® welding, painting (wet & powder), metal spinning & spot welding. Some parts were also assembled by Amalco.
Contact our team of expert engineers for help designing and fabricating the deep drawn parts you need.
Deep Drawn Medical Sterilization Tray »
Deep drawn aluminum sterilization box for medical applications (more)
Deep Drawn Medical Tray »
Deep drawn aluminum medical tray for surgical applications: spot welded, bead blasted, and anodized (more)
Deep Drawn Blood Analyzer Liner »
Deep drawn aluminum medical device liner for diagnostics applications: pierced and hard coat anodized (more)
Deep Drawn Aluminum Cover »
Deep drawn aluminum cover with latch assembly: pierced and painted (more)
Deep Drawn Military Case with Cover »
Deep drawn aluminum military case: spot welded and assembled (more)
Hydroformed Naval Speaker Housing »
Hydroformed aluminum naval speaker housing: pierced, notched and assembled (more)
Deep Drawn Aluminum Smoke Detector Cover »
Deep drawn aluminum smoke detector cover: pierced and notched (more)
Deep Drawn Aluminum Snare Drum »
Deep drawn aluminum snare drum: spun, pierced, and powder coated (more)
Deep Drawn Aluminum Light Housing »
Deep drawn aluminum light housing: pierced, rolled bead finished (more)
Deep Drawn Aluminum Medical Case Cover »
Deep drawn aluminum medical case cover: pierced, drawn bead, polished, anodized (more)
Deep Drawn Aluminum Shoulder Missile »
Deep drawn aluminum shoulder missile: reverse drawn, anodized (more)
Deep Drawn Aluminum Parachute Mine »
Deep drawn aluminum parachute mine: assembled, welded, painted. (more)
Hydroformed Aluminum Blood Analyzer Component »
Hydroformed aluminum blood analyzer component: CNC machined, punched, and notched (more)
Deep Drawn and Dip Brazed Aluminum Hydraulic Chamber »
Deep drawn aluminum hydraulic chamber: CNC machined, dip brazed, anodized, x-rayed (more)
Deep Drawn and Hydroformed Aluminum Optical Housing »
Deep drawn and hydroformed aluminum optical housing: CNC machined, RoHS iridited and painted (more)
Deep Drawn Aluminum Battery Housing »
Deep drawn aluminum battery housing: sharpening, multiple draws (more)
Hydroformed Aluminum Night Vision Housing »
Hydroformed aluminum night vision housing: CNC machined, anodized (more)
Deep Drawn Nickel Nuclear Fuel Housing »
Deep drawn nickel nuclear fuel housing: rolled threads (more)
Deep Drawn and Dip Brazed Aluminum Arming Box »
Deep drawn aluminum arming box: spot welded, riveted brackets, and dip brazed (more)
Deep Drawn Aluminum Power Supply »
Deep drawn aluminum power supply: CNC machined, pierced, anodized (more)
Deep Drawn and Hydroformed Aluminum Electrical Cover »
Deep drawn and hydroformed aluminum electrical cover: CNC machined, RoHS iridited (more)
Hydroformed Pierced Aluminum Camera Housing »
Hydroformed aluminum camera housing: pierced, CNC machining available (more)
Deep Drawn, Hydroformed and Dip Brazed Aluminum Starter Housing »
Deep drawn and hydroformed aluminum starter housing: CNC machining, spot welded, dip brazed (more)
Dip Brazed and Deep Drawn 8 Part Assembly with Iridite Finish »
Dip brazed, deep drawn, iridite finish, military (more)
Dip Brazed and Deep Drawn Medical Battery Housing »
dip brazed, deep drawn, anodized, CNC Machining (more)
Dip Brazed and Deep Drawn Missile Battery Housing »
dip brazed, deep drawn, iridited, CNC Machining (more)
We Are Here to Help
Deep draw and hydroforming sales and support engineers are ready to answer your questions.
Why Do We Choose Amalco?
“Amalco offers a 'one-stop shop'. In the past, our combustion cones were shipped back and forth between several subcontractors to have them perform different production steps. Amalco performs each of these operations at one facility, thereby reducing our cone supplier base from three to one. Now, we coordinate inventory and communications with only one cone supplier, which saves us invaluable time and resources.”for a major manufacturer of waste oil burning heating systems
Industries Served
Automotive
Aviation
Brazing
Communications
Defense/Aerospace
Electronics/Electrical
Food Processing
General Industrial/Manufacturing
HVAC
Lighting - Industrial
Marine
Measurement & Control Instrumentation
Medical/Dental
Motors
Ordnance
Pumps
Pharmaceutical
Security Products
Partial Client List
AT&T Technologies
Becton Dickinson
Boeing
BAE Systems
General Dynamics
General Electric
Honeywell
Novartis (Ciba-Geigy)
Litton Industries
Lockheed
Motorola
Raytheon
TRW
Teledyne
Texas Instruments
Bosch Security Systems
Design and Engineering Support for Hydroforming and Deep Drawn Metal Manufacturing
With 100 years and 4 generations of experience, Amalco offers design and engineering support for customers who need to manufacture deep drawn and hydroformed metal products and parts. Our team is ready to help you solve design challenges and answer your hydroforming process and deep drawing process questions. If you are new to metal forming and fabrication, Professor Metal is here help you get started.
