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                                    Custom Parts Gallery

                                    Amalco is a leading manufacturer of deep drawn and hydroformed metal parts for the aerospace, communications, industrial, lighting, medical, military, and nuclear sectors. Our expert machinists prepare every part in advance of the forming process to ensure that the results are free from tears, cracks, voids and imperfections. With 100 years of experience, we're known for manufacturing zero-defect products.

                                    To get a sense of our capabilities, browse through the examples below. These examples represent single- and multiple-step processes. You'll also see examples of our secondary operations, such as dip brazing, anodizing, iriditing, CNC machining, heat treating, piercing, blanking, forming, Heliarc® welding, painting (wet & powder), metal spinning & spot welding. Some parts were also assembled by Amalco.

                                    Contact our team of expert engineers for help designing and fabricating the deep drawn parts you need.

                                    Deep Drawn Aluminum Sterilization Box

                                    Deep Drawn Medical Sterilization Tray »

                                    Deep drawn aluminum sterilization box for medical applications (more)

                                    Deep Drawn Aluminum Medical Tray

                                    Deep Drawn Medical Tray »

                                    Deep drawn aluminum medical tray for surgical applications: spot welded, bead blasted, and anodized (more)

                                    Deep Drawn Aluminum Medical Blood Analyzer

                                    Deep Drawn Blood Analyzer Liner »

                                    Deep drawn aluminum medical device liner for diagnostics applications: pierced and hard coat anodized (more)

                                    Hydroformed Seamless Camera Housing

                                    Hydroformed Camera Housing »

                                    Hydroformed aluminum seamless camera housing: pierced (more)

                                    Deep Drawn Painted Aluminum Cover with Latch Assembly

                                    Deep Drawn Aluminum Cover »

                                    Deep drawn aluminum cover with latch assembly: pierced and painted (more)

                                    Deep Drawn Aluminum Oilpan

                                    Deep Drawn Oilpan »

                                    Deep drawn aluminum oil pan for aerospace application (more)

                                    Deep Drawn Aluminum Military Case

                                    Deep Drawn Military Case with Cover »

                                    Deep drawn aluminum military case: spot welded and assembled (more)

                                    Hydroformed Aluminum Naval Speaker Housing

                                    Hydroformed Naval Speaker Housing »

                                    Hydroformed aluminum naval speaker housing: pierced, notched and assembled (more)

                                    Deep Drawn Aluminum Time Capsule

                                    Deep Drawn Aluminum Time Capsule »

                                    Deep drawn aluminum time capsule: emery finished (more)

                                    Deep Drawn Aluminum Pressure Vessel

                                    Deep Drawn Aluminum Pressure Vessel »

                                    Deep drawn aluminum pressure vessel: anodized (more)

                                    Deep Drawn Aluminum Smoke Detector Cover

                                    Deep Drawn Aluminum Smoke Detector Cover »

                                    Deep drawn aluminum smoke detector cover: pierced and notched (more)

                                    Deep Drawn Aluminum Rotor

                                    Deep Drawn Aluminum Rotor »

                                    Deep drawn aluminum rotor: flame brazed, machined, and painted (more)

                                    Deep Drawn Aluminum Snare Drum

                                    Deep Drawn Aluminum Snare Drum »

                                    Deep drawn aluminum snare drum: spun, pierced, and powder coated (more)

                                    Deep Drawn Aluminum Cable Can

                                    Deep Drawn Aluminum Cable Can »

                                    Deep drawn aluminum cable can: pierced an iridited (more)

                                    Hydroformed Aluminum Housing

                                    Hydroformed Aluminum Housing »

                                    Hydroformed aluminum housing: machined and painted (more)

                                    Hydroformed Aluminum Gyro Housing

                                    Hydroformed Aluminum Gyro Housing »

                                    Hydroformed aluminum gyro housing: pierced and iridited (more)

                                    Deep Drawn Aluminum Light Housing

                                    Deep Drawn Aluminum Light Housing »

                                    Deep drawn aluminum light housing: pierced, rolled bead finished (more)

                                    Deep Drawn Aluminum Medical Case Cover

                                    Deep Drawn Aluminum Medical Case Cover »

                                    Deep drawn aluminum medical case cover: pierced, drawn bead, polished, anodized (more)

                                    Deep Drawn Aluminum Float

                                    Deep Drawn Aluminum Float »

                                    Deep drawn aluminum float: reverse drawn (more)

                                    Deep Drawn Aluminum Cap

                                    Deep Drawn Aluminum Cap »

                                    Deep drawn aluminum cap: CNC machined (more)

                                    Deep Drawn Aluminum Battery Housing

                                    Deep Drawn Aluminum Battery Housing »

                                    Deep drawn aluminum battery housing: brazed (more)

                                    Rolled Steel Gage Cover

                                    Rolled Steel Gage Cover »

                                    Rolled steel gage cover: welded and formed (more)

                                    Deep Drawn Aluminum Shoulder Missile

                                    Deep Drawn Aluminum Shoulder Missile »

                                    Deep drawn aluminum shoulder missile: reverse drawn, anodized (more)

                                    Deep Drawn Aluminum Confidential Case

                                    Deep Drawn Aluminum Confidential Case »

                                    Deep drawn aluminum confidential case: iridited (more)

                                    Deep Drawn Aluminum Parachute Mine

                                    Deep Drawn Aluminum Parachute Mine »

                                    Deep drawn aluminum parachute mine: assembled, welded, painted. (more)

                                    Deep Drawn Aluminum Satellite Dish

                                    Deep Drawn Aluminum Satellite Dish »

                                    Deep drawn aluminum satellite dish: iridited (more)

                                    Hydroformed Aluminum Blood Analyzer Component

                                    Hydroformed Aluminum Blood Analyzer Component »

                                    Hydroformed aluminum blood analyzer component: CNC machined, punched, and notched (more)

                                    Deep Drawn Aluminum Hydraulic Chamber

                                    Deep Drawn and Dip Brazed Aluminum Hydraulic Chamber »

                                    Deep drawn aluminum hydraulic chamber: CNC machined, dip brazed, anodized, x-rayed (more)

                                    Deep Drawn and Hydroformed Aluminum Optical Housing

                                    Deep Drawn and Hydroformed Aluminum Optical Housing »

                                    Deep drawn and hydroformed aluminum optical housing: CNC machined, RoHS iridited and painted (more)

                                    Deep Drawn Aluminum Battery Housing

                                    Deep Drawn Aluminum Battery Housing »

                                    Deep drawn aluminum battery housing: sharpening, multiple draws (more)

                                    Hydroformed Aluminum Night Vision Housing

                                    Hydroformed Aluminum Night Vision Housing »

                                    Hydroformed aluminum night vision housing: CNC machined, anodized (more)

                                    Deep Drawn Nickel Nuclear Fuel Housing

                                    Deep Drawn Nickel Nuclear Fuel Housing »

                                    Deep drawn nickel nuclear fuel housing: rolled threads (more)

                                    Deep Drawn Aluminum Arming Box

                                    Deep Drawn and Dip Brazed Aluminum Arming Box »

                                    Deep drawn aluminum arming box: spot welded, riveted brackets, and dip brazed (more)

                                    Deep Drawn Aluminum Power Supply

                                    Deep Drawn Aluminum Power Supply »

                                    Deep drawn aluminum power supply: CNC machined, pierced, anodized (more)

                                    Hydroformed Stainless Steel Cover

                                    Hydroformed Stainless Steel Cover »

                                    Hydroformed stainless steel cover: sharpening (more)

                                    Deep Drawn and Hydroformed Aluminum Electrical Cover

                                    Deep Drawn and Hydroformed Aluminum Electrical Cover »

                                    Deep drawn and hydroformed aluminum electrical cover: CNC machined, RoHS iridited (more)

                                    Hydroformed Pierced Aluminum Camera Housing

                                    Hydroformed Pierced Aluminum Camera Housing »

                                    Hydroformed aluminum camera housing: pierced, CNC machining available (more)

                                    Deep Drawn Aluminum Radar Housing

                                    Deep Drawn Aluminum Radar Housing »

                                    Deep drawn aluminum radar housing: welded flange (more)

                                    Deep Drawn Copper Oxygen Chamber

                                    Deep Drawn Copper Oxygen Chamber »

                                    Deep drawn copper oxygen chamber: stress relief (more)

                                    We Are Here to Help

                                    Deep draw and hydroforming sales and support engineers are ready to answer your questions.

                                    Call: (908) 233-3500
                                    Or complete the form and we will promptly contact you.
                                    Name* Phone* Email* Comments
                                    Email me technical updates and special offers.
                                    Conforms to MIL-I-4520S Amalco Celebrating 100 Years in Business Registered ITAR M20157
                                    Proudly Made in the U.S.A.

                                    Why Do We Choose Amalco?

                                    “Amalco offers a 'one-stop shop'. In the past, our combustion cones were shipped back and forth between several subcontractors to have them perform different production steps. Amalco performs each of these operations at one facility, thereby reducing our cone supplier base from three to one. Now, we coordinate inventory and communications with only one cone supplier, which saves us invaluable time and resources.”
                                    — L.N., Director Of Supply Chain Management
                                    for a major manufacturer of waste oil burning heating systems
                                    Industries Served

                                    Automotive
                                    Aviation
                                    Brazing
                                    Communications
                                    Defense/Aerospace
                                    Electronics/Electrical
                                    Food Processing
                                    General Industrial/Manufacturing
                                    HVAC
                                    Lighting - Industrial
                                    Marine
                                    Measurement & Control Instrumentation
                                    Medical/Dental
                                    Motors
                                    Ordnance
                                    Pumps
                                    Pharmaceutical
                                    Security Products

                                    Partial Client List

                                    AT&T Technologies
                                    Becton Dickinson
                                    Boeing
                                    BAE Systems
                                    General Dynamics
                                    General Electric
                                    Honeywell
                                    Novartis (Ciba-Geigy)
                                    Litton Industries
                                    Lockheed
                                    Motorola
                                    Raytheon
                                    TRW
                                    Teledyne
                                    Texas Instruments
                                    Bosch Security Systems

                                    Design and Engineering Support for Hydroforming and Deep Drawn Metal Manufacturing

                                    With 100 years and 4 generations of experience, Amalco offers design and engineering support for customers who need to manufacture deep drawn and hydroformed metal products and parts. Our team is ready to help you solve design challenges and answer your hydroforming process and deep drawing process questions. If you are new to metal forming and fabrication, Professor Metal is here help you get started.

                                    Professor Metal
                                    AMALCO American Aluminum Company
                                    230 Sheffield Street, Mountainside, NJ 07092
                                    Phone: 908-233-3500
                                    http://www.www.xahongmei.cn
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